Featured BEV TECHTALKS 2024
Exploring Automotive Evolution
Irina Bolshakova , Global Automotive Marketing Director, Huntsman Polyurethanes
Diane Langer, Global Technology and Innovation Director, Huntsman Polyurethanes
Guest Speaker
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The future outlook of global automotive production
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The transition of ICE vehicles to BEVs and multi energy platforms
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Consumer perceptions of BEVs and value chain considerations
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Huntsman’s key areas of development for the automotive industry
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How polyurethane technology is addressing the value chain’s need for innovation
Advanced Adhesive Technologies And Applications For Battery Assembly In BEV Mass Manufacturing
Dr. Stefan Schmatloch , Head of Technology EMEA, Adhesives & Sealants, DuPont
Speaker Bio | Company Profile
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Structural adhesives have become an essential joining technology in vehicle manufacturing. This applies to complex and sensitive components within battery assemblies for electric vehicles.
Now, with EVs and their battery packs being mass manufactured, it is more important than ever to optimize assembly operations and specify advanced technologies for the best result.
Adhesives improve battery pack structural integrity, durability, and crash performance – as well as provide the design freedom and lightweighting that is enabled by the ability to bond dissimilar substrates.
This webinar presents advanced adhesive technologies and applications that optimize battery assembly. Topics include:
Crash durable bonding of battery compartments using toughened epoxy resin technologies
Flexible mid- and high-modulus polyurethane adhesives with differentiated curing kinetics for lean manufacturing and battery lid reinforcement bonding
Hybrid adhesives with extremely short curing times for load bearing fixation of battery modules
Cell-to-cell and cell-to-module bonding will also be discussed.
Polyurethane Technologies To Advance Battery Performance & Protection In BEVs
Irina Bolshakova , Global Automotive Marketing Director, Huntsman Polyurethanes
Diane Langer, Global Technology and Innovation Director, Huntsman Polyurethanes
Guest Speaker
Improving Circularity & Reducing The Carbon Footprint Of Automotive Foams & Composites
Irina Bolshakova , Global Automotive Marketing Director, Huntsman Polyurethanes
Diane Langer, Global Technology and Innovation Director, Huntsman Polyurethanes
Guest Speaker
Latest OnDemand BEV TECHTALKS
Reverse Engineering Of Future Thermoset Resins For EV Battery Packs With Computational Material Science And Engineering
Kaoru Aou , R&D Fellow, DOW
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Thermal finite element modeling with simplifying assumptions can be used to analyze a sudden high temperature thermal event from one cylindrical cell, and compute how heat is dissipated through the cured resins to neighboring cells
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Computational fluid dynamics can be used to assess the flow behavior of thermosetting potting resin between cylindrical battery cells, as well as between cells and the walls of the EV battery pack
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Mechanical finite element modeling shows how structural resonance frequencies change as a function of cured resin modulus, with implication on noise and vibration management
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These model calculations can be used to iterate through different polymeric resin designs at early stages of battery pack design, and is a valuable tool for new material developers
BEV Requirements Influencing Novel Thermal Propagation Prevention Encapsulants
Dr. Marlen Valverde , Business Development Manager for the Automotive and EV market , H.B. Fuller
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The rapid adoption of electrification in transportation is urging engineers to actively pursue advancements in vehicle range, manufacturing cost reduction, and battery safety enhancement.
This fast-paced technological evolution forces the development of novel adhesives, sealants, and encapsulants to meet the unique demands of electric vehicle (EV) applications. Encapsulation materials tailored for EV batteries offer a dual advantage, providing enhanced safety features while maintaining essential performance requirements such as lightweight construction, efficient thermal management, and robust structural integrity.
This presentation aims to shed light on the ongoing efforts to address the multifaceted challenges associated with prevention of thermal propagation and highlights some innovative foam encapsulants which are enabling the success and viability of safer electric vehicles in the market.
Maximizing Efficiency Through Thermal Management For An Electrifying Futures
Unlock Performance In Your Battery System
Stephan Winkmann , Business Development Manager E-Mobility, Sika
Ann-Kathrin Schönborn , Head Of Marketing Industry, Germany, Sika
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Discover novel adhesive, sealing, and bonding materials engineered specifically for thermal management in EV batteries. Learn how these materials enhance heat dissipation, improve thermal conductivity, and ensure efficient thermal regulation within battery packs
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Explore tailored encapsulation solutions designed to prevent thermal propagation and enhance battery safety. Discover innovative foam encapsulants and sealing compounds that provide robust protection against thermal events while maintaining structural integrity
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Understand the integration of adhesive, sealing, and bonding solutions within battery assembly processes. Learn how these materials enable precise bonding of battery components, ensuring reliable performance and longevity under challenging operating conditions
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Gain insights into durability and reliability testing methodologies for adhesive, sealing, and bonding solutions in EV battery applications. Explore accelerated aging tests, thermal cycling tests, and environmental exposure tests to validate performance under real-world conditions
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Address key challenges in adhesive, sealing, and bonding for EV batteries, including compatibility with various substrates, thermal stability, and long-term durability. Discover innovative solutions and design considerations to overcome these challenges and optimize thermal management performance
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Ensuring compatibility and strong adhesion between adhesive/sealing materials and battery components is crucial for long-term performance and reliability
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EV batteries are exposed to harsh environmental conditions, including moisture, chemicals, and vibration. Adhesive, sealing, and bonding solutions must withstand these challenges to maintain long-term reliability
How Automakers Can Deploy Analytics At Scale Using A Hybrid Cloud Strategy
Vikram Mankar , Principal Product Manager, GE Vernova
Jakob Hall , Enterprise Business Development Leader, GE Vernova
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In the dynamic landscape of automotive manufacturing, harnessing the power of analytics is paramount for staying ahead of the curve. Did you know that most OEMs utilize less than 1%* of their operational data? But fear not, analytics holds the key to unlocking solutions for today’s challenges and preparing for tomorrow’s obstacles.
Join us as we delve into how automotive manufacturers are revolutionizing their operations through Smart Factory innovation:
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Discover how domain experts are leveraging analytics and machine learning tools to tackle plant floor challenges with unprecedented efficiency and precision
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Learn how data democratization is transforming the automotive manufacturing landscape, making data accessible to all stakeholders and driving informed decision-making at every level
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Explore the benefits of hybrid cloud architecture in enabling condition-based monitoring and other critical applications. Uncover how this innovative approach ensures scalability, flexibility, and reliability in deploying analytics solutions at scale
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Gain insights into best practices for deploying analytics at scale within your organization, from data ingestion and processing to visualization and actionable insights
Designing A New BEV: Expedite Development Cycles While Still Achieving Advanced System Optimization
Joe Amodeo ,Director Process Automation & Optimisation SIMULIA R&D, Dassault Systèmes
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During this webinar we will follow the design of a new battery electric vehicle, and demonstrate how MODSIM can impact the smallest details of battery design, such as optimizing the electrochemistry or selecting the optimal pack configuration, all the way to the larger questions of test management, control strategies, and the certification for WLTP regulation. In addition, we will show a number of real-world examples from the Lifesciences, Marine, and Consumer Packaging industries where MODSIM has delivered significant business benefits.
We will demonstrate how MODSIM is a key enabler for transformation. MODSIM enabled process’ can now reduce the times of complex modeling & simulation tasks from weeks to days. By widespread deployment of such processes, MODSIM can compress development cycle times, and yet still allow for the cutting-edge optimization of complex systems, with advanced techniques such as machine learning. This ability to do realistic virtual testing earlier allows more innovation and more efficient use of resources. The overall effect of these transformations is to deliver significant business benefits – a more desirable and cost-effective product, delivered more quickly.
All-In-One Inspection For Quality Control In The Automotive Industry
Javier Gil Belda , Business Development Manager, Eines Vision Systems
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Discover the All-in-One AI-based vision system for measuring, inspecting surface damage and checking external components
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To understand the current needs of automotive quality control
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To know the current methods of inspection and their hazards
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To present a total system based on cameras and artificial intelligence
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To learn about the EINES technology to make your plant smart
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Metrology: measurement of flush and gap, parallelism and symmetry
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Detect Imperfections: paint defects on the car
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Part-to-spec correspondence: validating external components
The Power Of Industrial DevOps: Driving Efficiency And Performance In Automotive Manufacturing
Ben O’Rourke , Chief Revenue Officer, Copia Automation
Speaker Biography | Company Profile
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What is Industrial DevOps? Learn how modern source control and quality control is transforming industrial automation
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Discover how to standardize and streamline the fragmented landscape of proprietary file types, bespoke protocols, physical file sharing, and other sources of friction
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Learn how these strategies help overcome economic challenges like labor shortages, increased demand, maintenance and downtime, and cybersecurity risks
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Discuss how Industrial DevOps encourages IT/OT convergence for greater operational efficiency and ownership across the organization
Unleashing The Future: The Evolution Of Telematics
Dean Pratt , Customer Technology Advisor, Kyndryl
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In this in-depth webinar, we delve into the profound influence of telematics on logistics management. We meticulously analyze the seamless integration of telematics with advanced driver assistance systems and cutting-edge smart infrastructure, showcasing remarkable advancements in safety and operational efficiency. Furthermore, we scrutinize the convergence of telematics with the latest technological frontiers, including the Internet of Things (IoT), artificial intelligence (AI), and autonomous driving, offering a comprehensive view of potential synergistic opportunities and the intricate challenges that arise at this intersection. Join us as we navigate the intricate web of transformative logistics telematics.
Choosing The Right Tape When Designing For Electrical Insulation In EV Batteries
Max VanRaaphorst , Business Development Manager – E-Mobility and Automotive, Avery Dennison Performance Tapes
Steve DeMaagdt , Business Development Manager, E-Mobility and Automotive, Avery Dennison Performance Tapes
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Choosing a dielectric protection barrier during the design and construction of EV battery modules and packs is a critical engineering decision. With an optimized solution, engineers can maximize pack energy density, improve vehicle reliability, and enhance consumer safety.
In this session, Max VanRapporstand Steve DeMaagdof Avery Dennison Performance Tapes will discuss the comparative advantages of using pressure-sensitive adhesive tapes versus coatings to create dielectric barriers. They’ll explain how to choose a specific dielectric tape based on the application, including pack electrical insulation, cell wrapping, cooling plates, and insulation around flexible busbars. Max and Steve will also discuss how proper tape selection can help maximize scale-up and large-volume production. Finally, the team will highlight some of the potential pitfalls and failure modes that can occur when the wrong dielectric protection barriers are chosen.
Attendees’ takeaways will include:
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How the evolution of EV battery pack design presents challenges to engineers seeking electrical insulation solutions
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How and why PSA tapes are being incorporated into EV battery packs to create dielectric barriers
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How PSA tapes offer numerous advantages in EV battery pack design
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An overview of how to choose the right PSA tape for a specific application
Thermal, Mechanical, And Fluid-Dynamic Design Considerations When Mitigating Thermal Propagation
Tyler Gurian , Senior Program Engineer, Aspen Aerogels
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One of the most challenging aspects of module and pack design is mitigating or preventing thermal runaway propagation (TRP). This webinar will explore considerations engineers must address when developing a thermal runaway propagation strategy for Li-ion batteries.
Topics include:
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How to manage the different pathways energy can take during a thermal runaway event
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How aerogels integrate thermal and mechanical functions within a single part
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What design tools are available to help visualize the problem and its potential solutions
BEV TECHTALKS CATALOGUE
Enhancing Battery Stability: A Comparative Analysis of Cell Insulation Technologies
Dielectrics : How To Simplify Complexity And Mitigate Battery Fire Risk
Simulation-Driven Design Using Tapes And Adhesives
Advanced Technology For Characterizing EV Battery Materials
New And Innovated Approaches To Automating Your Bonding Solutions
Innovative Bonding And Sealing Technologies Focusing On Performance, Simplicity In Processes, And Sustainability
A Connected, Performance-Driven Electric Drive Development Process
Assessing Technologies For Dielectric Protection For Battery Cells And Cooling Plates
A Connected Process To Develop Battery And Fuel Cell Electric Vehicle Propulsion Systems
One Step Joining For Reliable Electrical Components: Cell-To-Cell With E-Clinching
Consequences of Extreme Climate and Weather Conditions on Li Battery Packs and How Adhesives Can Help Mitigate Them
Next-Gen LiDAR Concepts & Test Solutions
Boosting Performance of Battery Thermal Management Solutions
Lightweight Battery Potting & Encapsulation Compounds For Thermal Management
Exploring the Three Key Characteristics of Adhesive and Sealant Used to Construct More Robust Battery Packs
Battery Technology Roadmap: Material Science Solutions for Battery Pack Applications
How Pressure-Sensitive Adhesives Enable Advanced Thermal Runaway Barrier Design
Thermal Runaway and Propagation Testing Pitfalls
Battery Thermal Management For Commercial Electric Vehicles
Smart Weighing For Battery Manufacturing
Propagation Test Requirements For Repurposed EV Batteries
Enabling Simplicity In Battery Systems
배터리 셀과 셀 사이의 열폭주 전이 현상을 지연시키지 말고, 정지하라
Degradation Prediction In Li-ion Batteries For BEVs
Enabling Sustainable High Performance Battery Systems
Advances In Thermally Conductive, Electrically Insulated Materials For E-Mobility Applications
Electrical Insulation: Design Challenges, Materials, Application & Optimization for ePowertrain
Finding the Sweet Spot: How to Balance Internal Forces Within a Module
How Molecular Design Of Thermal Interface Materials Can Benefit EV Battery Assembly
Latest Developments And Emerging Issues In Battery Thermal Runaway
Modeling Structural Adhesive Joints In Electric Vehicles
Pressure Sensitive Adhesive (PSA) Applications In E-mobility Applications
Automating Your Adhesive Application
Battery Interconnect Technology And Outlook
In Pursuit Of Silence Inside BEVs: The New Products Behind The Next Level Of Acoustic Comfort
Don’t Just Delay Cell-to-Cell Thermal Propagation, Stop It
Liquid Cooling For EV Charging: How To Make Connections That Drive Performance & Reliability
Thermal Management & Bonding of Lithium Battery Cells & Modules
Thermal Conductive Adhesives For Next Generation Cell-to-Pack Configurations
Use Of Adiabatic Calorimetry In Battery Safety
Building Digital Twins Towards A Complete, Faster, Cost Effective & More Optimal Design Of Vehicles
Thermal Management Optimization For The Future Of Battery Designs
Improve Process Efficiency Through Thermal Adhesive Simulation For Tool Path Optimization & Module Assembly
Battery Immersion Cooling: The Lightest And Safest Solution For EVs And HEVs
Engineering The Thermal & Safety Challenges In Next-Generation Battery Packs
Low Carbon Footprint Technologies For Automotive Acoustics And Battery Composites: The Key Enablers For Sustainable Mobility
The Basics Of UN 38.3 And The Requirements For The Transportation Of Lithium Batteries
Cell & Battery Abuse: Development Of Thermal Runaway / Propagation Tests For EV & Stationary Batteries
EVSE Charging And Safety Standards, Going Beyond Level 1 And 2
Future Of Water-Glycol Cooling In Electric Vehicles
Adhesive & Sealing Systems For High-Voltage Batteries In Electric Vehicle
Material Solutions For Module Integration For Cylindrical Cells
Enabling Smarter Battery Pack Design & Assembly Processes With Innovative Adhesive, Sealant & Thermal Technologies
Innovative Thermal Interface Materials: How Adhesives And Sealants Are Accelerating xEV’s
Propagation Control Strategies And The Use Of Flexible Graphite Heat Spreaders
Full System Solutions To Enable Battery Pack Assemblies With Innovative Adhesive & Thermal Management Solutions
Overcoming Technical & Cost Challenges For Next Generation Automotive Batteries
Understanding The Thermal And Safety Challenges In Next-Generation Battery Packs
Why Immersed Battery Cooling
Monitoring Cell Temperature To Optimize Battery Performance And Design
Extending Battery Life of Electric Vehicle Fleets
Silicone Foams And Thermally Conductive Silicones In Battery Pack Assembly
Simulation To Aid Design: Accurately Predicting Thermal Performance And State Of Health Of A Battery Pack
Methodology For Modelling And Simulating Battery Thermal Runaway Events
Thermal Interface Materials – Gap Filler Liquids For Battery Systems
Specifying Thermal Management Solutions For Battery Pack Design
Battery Thermal Comfort: A Multi-Component Approach
EV Battery Pack Design And Material Selection For High Performing Batteries
Improved Methods For Leak Testing Li-Ion Batteries
Three Innovative Material Solutions To Address Technical Challenges In Automotive Electrification
Battery Connection Solutions In e-Mobility: 3 Distinct Technologies For Battery Manufacturing
Solving A Burning Issue: Dealing With Thermal Runaway
Driving Toward The BEV Tipping Point: Solving cost And Scalability Challenges
Upscaling Processes For New Battery Raw Materials From Laboratory Into Industrial Production
Breakthrough Silicon Anodes For Next-Gen EV Batteries
Material Options For Insulating And Protecting Power Distribution And Cooling Components In The Battery
Making The Next Super-Battery Solid-State Batteries
Efficient BMS Testing Throughout The BMS Development Lifecycle
Demystifying BMS Hardware-In-the-Loop (HIL) Testing
Methods For Leak Testing Lithium-ion Batteries
Thermal Propagation Prevention: Materials, Application, & Automation Techniques
How New Laser Technologies Can Help Advance Your Battery Manufacturing
Introducing Battery Intelligence: The Key To Powering Your Battery Program Through COVID-19 And Beyond
How To Advance Aluminum Laser Welding In Automotive Structures
EV Battery & Electrification Testing – From the Grid To The Road
Choosing The Right Scanner And Laser Solution In Battery Manufacturing
Using Clad Metal Innovations For Battery, Charging, And Thermal Management Challenges In Automotive Electrification
Powder Coating Solutions For Electric Vehicle Components
Innovative Solutions & Performance Materials For Lithium Ion Battery Packs
EV Battery Simulation, Accurately Predicting Performance & State Of Health
Upscaling Processes For New Battery Raw Materials From Laboratory Into Industrial Production
COVESTRO: New Ways To Manage Heat – Makrolon® TC
H.B. Fuller’s Innovative Materials For EV Batteries
Hybrid Electronic Control Technology For HV DC Switching
Battery Pack Material Selection & Design For Scaled Mass Production
Pressure Sensitive Adhesive (PSA) Applications In Li-ion Battery Assembly Processes
Laser Solutions For Demanding Battery Manufacturing Applications
Increasing Thermal Transfer In EV Batteries Through The Use Of Openair-Plasma® Technology
Engineering The Thermal & Safety Challenges In Next-Generation Battery Packs
Testing Battery Sensitivities of EV Subsystems Using Battery Simulation And Hardware-In-the-Loop (HIL) Techniques
Technical Manufacturing Audits Of Cell Manufacturers
Translating FTRC Results Into Practical Thermal Analysis Techniques
Why Is The Ultra-Thin Heating Polyimide Film The Best Value Solution For Battery Warm Up?
Robust Early Detection Of Thermal Runaway (REDTR)
Sensor Optimization For Effective Thermal Management And HP/HX Control For xEV And Stationary Storage Batteries
Liquid Cooling For EVs – Cooling Strategies & Avoiding Issues For Reliable Fast Charging Electric Vehicles
Safer, Cooler, Faster, And Farther – Adhesives For Thermal Solutions In EV Battery Packs
Innovative Material Solutions To Address Electric Vehicle Safety & Thermal Management Challenges
Cell & Battery Abuse: Development Of Thermal Runaway/Propagation Tests For EV & Stationary Batteries
Thermal Propagation Control Strategies and the Use of Flexible Graphite Heat Spreaders
Staying Cool – Thermal Management When No Two Battery Packs Are The Same
EV Battery Design for Manufacturability: Process to Production
Temperature Counts: Increasing xEV Safety, Comfort, Range And Performance With NTC Sensors
Next Generation Silicone Solutions for xEV Battery Challenges
Integration Of The Battery Casing With The Cooling Plate, Enabled By A Coolant-Resistant Structural Adhesive
Innovations In Electric Vehicle Cooling Technologies
Sensor Design And Optimization For xEV, EVSE, And ESS Thermal Management
EV Battery Design for Manufacturability: Thermal Management Troubleshooting
How Adhesives Material Science Can Support Sustainability Goals For Automotive
Review Of Battery Cooler Brazing Development: Case Study
Sustainability In The E&E Industry – Material Solutions For A Circular Economy
Battery Intelligence Systems (BIS)
Designs & Material Solutions For Future EV Charging Stations
Fast Dispensing Liquid Gap Fillers Aligned With Mass Production Of EV’s
New Demands And Applications For Polymer Optics In General And Automotive Lightings
A New Coating For Lithium-ion Batteries
Dealing With Thermal Runaway
Adhesive Solutions For Efficient Li-ion Battery Architecture Assembly
Examining The Latest Developments In Fast Charging And Impact On Battery Thermal Management Systems
Increased Virtualisation In Battery Pack Design
Matching Battery Thermal Management Systems To More Powerful Batteries To Improve The Energy Storing Capabilities of BEV’s
Solid-State Technology – What Are The Thermal Management implications?
Next-Generation, Environment-Friendly Thermal Solutions For EV Batteries
Exploring Difference Cooling Strategies For Fast Charging And High Performance Electric Vehicles
Fast Charging & Batteries Of The Future: What Will Be The Impact Of Fast Charging On Battery Thermal Management?
Fast Charging & Batteries Of The Future: What Will Be The Impact Of Fast Charging On Battery Thermal Management?
Improving Energy Density And Performance Of EV Battery Packs With Thermal Management And Coatings
Analysis And Modelling Of The Vehicle Thermal Management System (VTMS) For Battery Electric Vehicles
Building Digital Twins Towards A Complete, Faster, Cost Effective & More Optimal Design Of Vehicles
Consequences Of Extreme Climate And Weather Conditions On Li Battery Packs And How Adhesives Can Help Mitigate Them
Battery Systems And Sealing Solutions
New Mobility DC Under Control
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