Choosing The Right Tape When Designing For Electrical Insulation In EV Batteries

Max VanRaaphorst , Business Development Manager – E-Mobility and Automotive, Avery Dennison Performance Tapes
Steve DeMaagdt , Business Development Manager, E-Mobility and Automotive, Avery Dennison Performance Tapes

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Choosing a dielectric protection barrier during the design and construction of EV battery modules and packs is a critical engineering decision. With an optimized solution, engineers can maximize pack energy density, improve vehicle reliability, and enhance consumer safety.
In this session, Max VanRapporstand Steve DeMaagdof Avery Dennison Performance Tapes will discuss the comparative advantages of using pressure-sensitive adhesive tapes versus coatings to create dielectric barriers. They’ll explain how to choose a specific dielectric tape based on the application, including pack electrical insulation, cell wrapping, cooling plates, and insulation around flexible busbars. Max and Steve will also discuss how proper tape selection can help maximize scale-up and large-volume production. Finally, the team will highlight some of the potential pitfalls and failure modes that can occur when the wrong dielectric protection barriers are chosen.
Attendees’ takeaways will include:
  • How the evolution of EV battery pack design presents challenges to engineers seeking electrical insulation solutions
  • How and why PSA tapes are being incorporated into EV battery packs to create dielectric barriers
  • How PSA tapes offer numerous advantages in EV battery pack design
  • An overview of how to choose the right PSA tape for a specific application

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Unleashing The Future: The Evolution Of Telematics

Dean Pratt , Customer Technology Advisor, Kyndryl

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In this in-depth webinar, we delve into the profound influence of telematics on logistics management. We meticulously analyze the seamless integration of telematics with advanced driver assistance systems and cutting-edge smart infrastructure, showcasing remarkable advancements in safety and operational efficiency. Furthermore, we scrutinize the convergence of telematics with the latest technological frontiers, including the Internet of Things (IoT), artificial intelligence (AI), and autonomous driving, offering a comprehensive view of potential synergistic opportunities and the intricate challenges that arise at this intersection. Join us as we navigate the intricate web of transformative logistics telematics.

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Thermal, Mechanical, And Fluid-Dynamic Design Considerations When Mitigating Thermal Propagation

Preston Thompson, Battery Program Engineering Managerr, Aspen Aerogels

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One of the most challenging aspects of module and pack design is mitigating or preventing thermal runaway propagation (TRP). This webinar will explore considerations engineers must address when developing a thermal runaway propagation strategy for Li-ion batteries.
Topics include:
  • How to manage the different pathways energy can take during a thermal runaway event
  • How aerogels integrate thermal and mechanical functions within a single part
  • What design tools are available to help visualize the problem and its potential solutions

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Designing A New BEV: Expedite Development Cycles While Still Achieving Advanced System Optimization

Joe Amodeo , Director Process Automation & Optimisation SIMULIA R&D, Dassault Systèmes

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During this webinar we will follow the design of a new battery electric vehicle, and demonstrate how MODSIM can impact the smallest details of battery design, such as optimizing the electrochemistry or selecting the optimal pack configuration, all the way to the larger questions of test management, control strategies, and the certification for WLTP regulation. In addition, we will show a number of real-world examples from the Lifesciences, Marine, and Consumer Packaging industries where MODSIM has delivered significant business benefits.
We will demonstrate how MODSIM is a key enabler for transformation. MODSIM enabled process’ can now reduce the times of complex modeling & simulation tasks from weeks to days. By widespread deployment of such processes, MODSIM can compress development cycle times, and yet still allow for the cutting-edge optimization of complex systems, with advanced techniques such as machine learning. This ability to do realistic virtual testing earlier allows more innovation and more efficient use of resources. The overall effect of these transformations is to deliver significant business benefits – a more desirable and cost-effective product, delivered more quickly.

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Enhancing Battery Stability: A Comparative Analysis of Cell Insulation Technologies

Dielectrics : How To Simplify Complexity And Mitigate Battery Fire Risk

Simulation-Driven Design Using Tapes And Adhesives

Advanced Technology For Characterizing EV Battery Materials

New And Innovated Approaches To Automating Your Bonding Solutions

Innovative Bonding And Sealing Technologies Focusing On Performance, Simplicity In Processes, And Sustainability

A Connected, Performance-Driven Electric Drive Development Process

Assessing Technologies For Dielectric Protection For Battery Cells And Cooling Plates

A Connected Process To Develop Battery And Fuel Cell Electric Vehicle Propulsion Systems

One Step Joining For Reliable Electrical Components: Cell-To-Cell With E-Clinching

Consequences of Extreme Climate and Weather Conditions on Li Battery Packs and How Adhesives Can Help Mitigate Them

Next-Gen LiDAR Concepts & Test Solutions

Boosting Performance of Battery Thermal Management Solutions

Lightweight Battery Potting & Encapsulation Compounds For Thermal Management

Exploring the Three Key Characteristics of Adhesive and Sealant Used to Construct More Robust Battery Packs

Battery Technology Roadmap: Material Science Solutions for Battery Pack Applications

How Pressure-Sensitive Adhesives Enable Advanced Thermal Runaway Barrier Design

Thermal Runaway and Propagation Testing Pitfalls

Battery Thermal Management For Commercial Electric Vehicles

Smart Weighing For Battery Manufacturing

Propagation Test Requirements For Repurposed EV Batteries

Enabling Simplicity In Battery Systems

배터리 셀과 셀 사이의 열폭주 전이 현상을 지연시키지 말고, 정지하라

Degradation Prediction In Li-ion Batteries For BEVs

Enabling Sustainable High Performance Battery Systems

Advances In Thermally Conductive, Electrically Insulated Materials For E-Mobility Applications

Electrical Insulation: Design Challenges, Materials, Application & Optimization for ePowertrain

Finding the Sweet Spot: How to Balance Internal Forces Within a Module

How Molecular Design Of Thermal Interface Materials Can Benefit EV Battery Assembly

Latest Developments And Emerging Issues In Battery Thermal Runaway

Modeling Structural Adhesive Joints In Electric Vehicles

Pressure Sensitive Adhesive (PSA) Applications In E-mobility Applications

Automating Your Adhesive Application

Battery Interconnect Technology And Outlook

In Pursuit Of Silence Inside BEVs: The New Products Behind The Next Level Of Acoustic Comfort

Don’t Just Delay Cell-to-Cell Thermal Propagation, Stop It

Liquid Cooling For EV Charging: How To Make Connections That Drive Performance & Reliability

Thermal Management & Bonding of Lithium Battery Cells & Modules

Thermal Conductive Adhesives For Next Generation Cell-to-Pack Configurations

Use Of Adiabatic Calorimetry In Battery Safety

Building Digital Twins Towards A Complete, Faster, Cost Effective & More Optimal Design Of Vehicles

Thermal Management Optimization For The Future Of Battery Designs

Improve Process Efficiency Through Thermal Adhesive Simulation For Tool Path Optimization & Module Assembly

Battery Immersion Cooling: The Lightest And Safest Solution For EVs And HEVs

Engineering The Thermal & Safety Challenges In Next-Generation Battery Packs

Low Carbon Footprint Technologies For Automotive Acoustics And Battery Composites: The Key Enablers For Sustainable Mobility

The Basics Of UN 38.3 And The Requirements For The Transportation Of Lithium Batteries

Cell & Battery Abuse: Development Of Thermal Runaway / Propagation Tests For EV & Stationary Batteries

EVSE Charging And Safety Standards, Going Beyond Level 1 And 2

Future Of Water-Glycol Cooling In Electric Vehicles

Adhesive & Sealing Systems For High-Voltage Batteries In Electric Vehicle

Material Solutions For Module Integration For Cylindrical Cells

Enabling Smarter Battery Pack Design & Assembly Processes With Innovative Adhesive, Sealant & Thermal Technologies

Innovative Thermal Interface Materials: How Adhesives And Sealants Are Accelerating xEV’s

Propagation Control Strategies And The Use Of Flexible Graphite Heat Spreaders

Full System Solutions To Enable Battery Pack Assemblies With Innovative Adhesive & Thermal Management Solutions

Overcoming Technical & Cost Challenges For Next Generation Automotive Batteries

Understanding The Thermal And Safety Challenges In Next-Generation Battery Packs

Why Immersed Battery Cooling

Monitoring Cell Temperature To Optimize Battery Performance And Design

Extending Battery Life of Electric Vehicle Fleets

Silicone Foams And Thermally Conductive Silicones In Battery Pack Assembly

Simulation To Aid Design: Accurately Predicting Thermal Performance And State Of Health Of A Battery Pack

Methodology For Modelling And Simulating Battery Thermal Runaway Events

Thermal Interface Materials – Gap Filler Liquids For Battery Systems

Specifying Thermal Management Solutions For Battery Pack Design

Battery Thermal Comfort: A Multi-Component Approach

EV Battery Pack Design And Material Selection For High Performing Batteries

Improved Methods For Leak Testing Li-Ion Batteries

Three Innovative Material Solutions To Address Technical Challenges In Automotive Electrification

Battery Connection Solutions In e-Mobility: 3 Distinct Technologies For Battery Manufacturing

Solving A Burning Issue: Dealing With Thermal Runaway

Driving Toward The BEV Tipping Point: Solving cost And Scalability Challenges

Upscaling Processes For New Battery Raw Materials From Laboratory Into Industrial Production

Breakthrough Silicon Anodes For Next-Gen EV Batteries

Material Options For Insulating And Protecting Power Distribution And Cooling Components In The Battery

Making The Next Super-Battery Solid-State Batteries

Efficient BMS Testing Throughout The BMS Development Lifecycle

Demystifying BMS Hardware-In-the-Loop (HIL) Testing

Methods For Leak Testing Lithium-ion Batteries

Thermal Propagation Prevention: Materials, Application, & Automation Techniques

How New Laser Technologies Can Help Advance Your Battery Manufacturing

Introducing Battery Intelligence: The Key To Powering Your Battery Program Through COVID-19 And Beyond

How To Advance Aluminum Laser Welding In Automotive Structures

EV Battery & Electrification Testing – From the Grid To The Road

Choosing The Right Scanner And Laser Solution In Battery Manufacturing

Using Clad Metal Innovations For Battery, Charging, And Thermal Management Challenges In Automotive Electrification

Powder Coating Solutions For Electric Vehicle Components

Innovative Solutions & Performance Materials For Lithium Ion Battery Packs

EV Battery Simulation, Accurately Predicting Performance & State Of Health

Upscaling Processes For New Battery Raw Materials From Laboratory Into Industrial Production

COVESTRO: New Ways To Manage Heat – Makrolon® TC

H.B. Fuller’s Innovative Materials For EV Batteries

Hybrid Electronic Control Technology For HV DC Switching

Battery Pack Material Selection & Design For Scaled Mass Production

Pressure Sensitive Adhesive (PSA) Applications In Li-ion Battery Assembly Processes

Laser Solutions For Demanding Battery Manufacturing Applications

Increasing Thermal Transfer In EV Batteries Through The Use Of Openair-Plasma® Technology

Engineering The Thermal & Safety Challenges In Next-Generation Battery Packs

Testing Battery Sensitivities of EV Subsystems Using Battery Simulation And Hardware-In-the-Loop (HIL) Techniques

Technical Manufacturing Audits Of Cell Manufacturers

Translating FTRC Results Into Practical Thermal Analysis Techniques

Why Is The Ultra-Thin Heating Polyimide Film The Best Value Solution For Battery Warm Up?

Robust Early Detection Of Thermal Runaway (REDTR)

Sensor Optimization For Effective Thermal Management And HP/HX Control For xEV And Stationary Storage Batteries

Liquid Cooling For EVs – Cooling Strategies & Avoiding Issues For Reliable Fast Charging Electric Vehicles

Safer, Cooler, Faster, And Farther – Adhesives For Thermal Solutions In EV Battery Packs

Innovative Material Solutions To Address Electric Vehicle Safety & Thermal Management Challenges

Cell & Battery Abuse: Development Of Thermal Runaway/Propagation Tests For EV & Stationary Batteries

Thermal Propagation Control Strategies and the Use of Flexible Graphite Heat Spreaders

Staying Cool – Thermal Management When No Two Battery Packs Are The Same

EV Battery Design for Manufacturability: Process to Production

Temperature Counts: Increasing xEV Safety, Comfort, Range And Performance With NTC Sensors

Next Generation Silicone Solutions for xEV Battery Challenges

Integration Of The Battery Casing With The Cooling Plate, Enabled By A Coolant-Resistant Structural Adhesive

Innovations In Electric Vehicle Cooling Technologies

Sensor Design And Optimization For xEV, EVSE, And ESS Thermal Management

EV Battery Design for Manufacturability: Thermal Management Troubleshooting

How Adhesives Material Science Can Support Sustainability Goals For Automotive

Review Of Battery Cooler Brazing Development: Case Study

Sustainability In The E&E Industry – Material Solutions For A Circular Economy

Battery Intelligence Systems (BIS)


Designs & Material Solutions For Future EV Charging Stations

Fast Dispensing Liquid Gap Fillers Aligned With Mass Production Of EV’s

New Demands And Applications For Polymer Optics In General And Automotive Lightings

A New Coating For Lithium-ion Batteries

Dealing With Thermal Runaway

Adhesive Solutions For Efficient Li-ion Battery Architecture Assembly

Examining The Latest Developments In Fast Charging And Impact On Battery Thermal Management Systems


Increased Virtualisation In Battery Pack Design

Matching Battery Thermal Management Systems To More Powerful Batteries To Improve The Energy Storing Capabilities of BEV’s

Solid-State Technology – What Are The Thermal Management implications?


Next-Generation, Environment-Friendly Thermal Solutions For EV Batteries


Exploring Difference Cooling Strategies For Fast Charging And High Performance Electric Vehicles


Fast Charging & Batteries Of The Future: What Will Be The Impact Of Fast Charging On Battery Thermal Management?


Fast Charging & Batteries Of The Future: What Will Be The Impact Of Fast Charging On Battery Thermal Management?


Improving Energy Density And Performance Of EV Battery Packs With Thermal Management And Coatings


Analysis And Modelling Of The Vehicle Thermal Management System (VTMS) For Battery Electric Vehicles


Building Digital Twins Towards A Complete, Faster, Cost Effective & More Optimal Design Of Vehicles

Consequences Of Extreme Climate And Weather Conditions On Li Battery Packs And How Adhesives Can Help Mitigate Them

Battery Systems And Sealing Solutions

New Mobility DC Under Control

WeAutomotive Group delivers unique, high-value, content-lead technical agendas and networking forums for the Electric Vehicle Sector.

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