Webinar Series: TechTalks 2022

xEV Battery Thermal Management Innovation

Next-Generation Battery Thermal Management; Materials, Systems & Technologies


Don’t Just Delay Cell-to-Cell Thermal Propagation, Stop It

John Williams, VP of Technical Services, Aspen Aerogels
  • Learn about the role of compression pads and cell-to-cell barriers in managing mechanical and thermal energy inside a module and/or pack
  • Review the landscape of possible solutions, including foams, fibers, foils, and aerogels
  • Understand how energy and material flows during a thermal event
  • See thermal propagation stopped cold in real-world testing of PyroThin, an aerogel-based thermal barrier

Building Digital Twins Towards A Complete, Faster, Cost Effective & More Optimal Design Of Vehicles

Chin-Wei Chang, SIMULIA IPS | T&M Industry Process Expert Specialist, Dassault Systèmes
Dave Mukutmoni, SIMULIA IPS | T&M Industry Process Expert Specialist, Dassault Systèmes
In this presentation, we describe the simulation tools and workflows used for thermal design of vehicles; establish that these tools are accurate, and detail their implementation at both the component and vehicle integration level. We also show that use of these digital twin technologies leads to significant savings in both time and cost and is therefore a must have capability.
  • Introduce workflows and tools used to build digital twins for thermal analysis and how this leads to savings in time and resources
  • Describe how complete and accurate these tools and their impact on design both at the component and vehicle integration level
  • Highlight use cases that show the tools are streamlined and automated that enables non-specialists to implement them
March 2022                               

Use Of Adiabatic Calorimetry In Battery Safety

March 2022                   

Building Digital Twins Towards A Complete, Faster, Cost Effective & More Optimal Design Of Vehicles  

March 2022                       

Matching Battery Thermal Management Systems To More Powerful Batteries To Improve Energy Storing Capabilities Of BEV’s

March 2022                     

Exploring Different Cooling Strategies For Fast Charging And High Performance Electric Vehicles 

March 2022                   

Adhesive & Sealing Systems for High-Voltage Batteries in EV’s

March 2022                                  

Material Solutions For Module Integration For Cylindrical Cells 

March 2022                             

Enabling Smarter Battery Pack Designs & Assembly Processes With Innovative Adhesive, Sealant & Thermal Technologies 

March 2022                 

Innovative Thermal Interface Materials: How Adhesives & Sealants Are Accelerating xEVs 

March 2022

EVSE Charging And Safety Standards, Going Beyond Level 1 And 2

March 2022

The Basics Of UN 38.3 And The Requirements For The Transportation Of Lithium Batteries

March 2022

Cell & Battery Abuse: Development Of Thermal Runaway / Propagation Tests For EV & Stationary Batteries

March 2022

Improve Process Efficiency Through Thermal Adhesive Simulation For Tool Path Optimization & Module Assembly

March 2022

Full System Solutions To Enable Battery Pack Assemblies With Innovative Adhesive & Thermal Management Solutions

March 2022

Silicone Foams And Thermally Conductive Silicones In Battery Pack Assembly

March 2022

Examining The Latest Developments In Fast Charging And Impact On Battery Thermal Management Systems

March 2022

What Are The Main Parameters To Be Considered In Battery-Pack Heat Management?

March 2022

Battery Immersion Cooling: The Lightest And Safest Solution For EVs And HEVs

March 2022

Next-Generation, Environment-Friendly Thermal Solutions For EV Batteries

March 2022

Engineering The Thermal & Safety Challenges In Next-Generation Battery Packs

March 2022

Thermal Conductive Adhesives For Next Generation Cell-to-Pack Configurations

Simulation To Aid Design: Accurately Predicting Thermal Performance And State Of Health Of A Battery Pack

  • How to harness digital technology to improve battery design.
  • Exploring the application of multi-scale modelling to battery pack design.
  • Lifespan prediction: The importance of understanding degradation
  • Simulation-based validation of energy management strategies for xEVs
  • A full vehicle simulation approach to optimized energy management of EVs

Adhesive And Sealing Systems For High-Voltage Batteries In Electric Vehicles

  • An overview of adhesive system and technology offerings for high-voltage batteries.
  • Assessing desired strengths, service considerations and manufacturing requirements.
  • Further options for replacing mechanical fastenings.
  • Gap fillers such as suitable alternatives to thermally conductive pads.
  • Thermal characteristics and requirements for high voltage batteries.

Thermal And Fire Protection For E-Mobility

Matching Battery Thermal Management Systems To More Powerful Batteries To Improve The Energy Storing Capabilities of BEV’s

Ahmad Presara, Chief Energy Storage Engineer, National Renewable Energy Laboratory
  • How to increase power whilst maintaining thermal stability.
  • Increasing tolerance for operating temperatures.
  • What advanced thermal management solutions are required to better protect the battery itself – stability in extreme temperature variations.
  • Protecting power electronics: Material challenges for motors, components and connectors.
  • Battery insulation and lithium-ion battery separators.
  • New electro-chemical mechanisms that might boost the specific energy performance of future batteries.

Exploring Difference Cooling Strategies For Fast Charging And High Performance Electric Vehicles

Dr Prahit Dubey – Technical Lead Thermal Engineering, Romeo Power Technology
  • Identifying challenges and reviewing opportunities of liquid-cooling (bottom-cooled) solutions for battery thermal management.
  • Deep diving into liquid-cooled battery modules for passenger and commercial BEV’s: A review of performance advances in high power and high helix flux applications.
  • Introduction to thermal management of battery packs using novel submerged-cell cooling technology.
  • Exploring submerged-cell cooling technology for high-performance electric vehicles through numerical and experimental investigations, and comparing its thermal performance to bottom-cooled solutions.

Fast Charging & Batteries Of The Future: What Will Be The Impact Of Fast Charging On Battery Thermal Management?

Punnet Sinha – Director New Mobility, Siemens PLM & Mentor
  • Ultra-capacitors and their role in future powertrains: Increasing power density for enhanced vehicle performance and reduce battery size.
  • New battery materials and design for greater energy density and efficiency.
  • Solid State batteries and their commercialisation.
  • Lithium-ion innovation developing a batter that operates optimally across a wider range of temperatures.
  • Battery Packing: Thermal dissipation Materials for assembling the battery.

Engineered Single Phase Immersion Cooling For Thermal Management of Lithium-Ion Batteries

Identifying key challenges and shortcomings of conventional methods of thermal management.
Discussion of single-phase Liquid Immersion Cooling (SLIC) Technology.
Recent demonstrations of batteries cooled with SLIC Technology.
Accelerated charge/discharge rates and extended useful life of batteries cooled with SLIC Technology.

Design And Material Packaging Solutions For Battery Modules

  • Thermal management and packaging solutions for battery modules.
  • TMS from steel and aluminum liquid cold plates to heat, vapour chambers and encapsulated APG.
  • Evaluating Polyimide foam technology for robust packaging: resistant to flames, noise and thermal runaway isolation.

Ultra-Fast Charging Systems: Increasing Voltage And Current For Achieving Higher Charging Power

  • Impact of UFC on Lithium-ion battery chemistries.
  • Strategies for managing heat generation during ultra-fast charging

Silicone Solutions For EV Thermal Management – Battery And Beyond

  • How to scale-up your battery pack design with silicone thermal management materials for better heat management.
  • Identifying the wide range of needs related to battery pack insulation, battery assembly, component assembly, gap filing, power control units and cables/connectors.
  • Effective thermal management within the battery pack and across the powertrain components.
  • Customising an approach to battery interstitial fill, thermal interface, adhesives, potting and protective covering materials to meet design specifications.

Analysis And Modelling Of The Vehicle Thermal Management System (VTMS) For Battery Electric Vehicles

  • Identifying the main challenges when developing a VTMS for Battery Electric Vehicles.
  • Advanced methodology for thermal system development.
  • A holistic approach for VTMS Modelling.
  • Influence on sub-system in vehicle performance and energy consumption.

Improving Energy Density And Performance Of EV Battery Packs With Thermal Management And Coatings

  • Battery Packing: Thermal dissipation materials for assembling the battery
  • How thermal management materials address EV limitations in range, reliability and cost benefits of using a cure-in-place liquid dispense gap filler over a pre-cured thermal pad (also called a gap pad).
  • Data from internal testing, as well as third party testing on significant performance differences between fillers and pads.
  •  Flame resistant coating with can help mitigate damage in case of fire and their applications, conclusions and recommendations that include trade-offs on cost, manufacturability and performance.

Webinar Series: TechTalks 2022

xEV Battery Thermal Management Innovation

Further Researched Topics

Call For Speaker Topics

Selecting The Best Fit And Robust Thermal Interface Material For Effective Battery Cooling

  • Challenging engineering – considering handling, storage, assembly and processing.
  • How to select such a product?What to consider for the specific applications?
  • High-performance cooling solutions for complex electronic systems
Call For Speaker Topics

Solid-State Technology – What Are The Thermal Management implications?

  • Impact of UFC on Lithium-ion battery chemistries.
  • Strategies for managing heat generation during ultra-fast charging
Call For Speaker Topics

What Are The Strategies And Options For Dealing With Battery End Of Life?

  • The demand for Lithium-ion batteries could quadruple by 2030. Demand for global production of the battery materials, such as lithium, cobalt, manganese and graphite could grow similarly. What are the strategies for recycling batteries? Lithium-ion battery recycling has many challenges including regulation.
  • Regulations on vehicle and battery recyclability.
  • Designing for recyclability
  • Packaging challenges for safe transportation and DDR
  • Closing the loop modelling
  • Practice examples of critical batteries in the real world
Call For Speaker Topics

Next-Generation Adhesive Products for Battery Applications

  • Fixation on module/pack level for thermal connection to the cooling system
  • Thermal & mechanical shock damping
  • Good adhesion on a broad substrate spectrum
  • Higher productivity – mechanical fixation replacement and extra sealing
  • High thermal conductivity over 2.5 W/mK for heat dissipation

If you are interesting in hosting or sponsoring a webinar or virtual workshop as part of 2022’s Electric Vehicle Battery Thermal Management Webinar Series please contact us on

info@we-automotive.com or by phone on USA +1 (313) 799 2911 or Europe +44 (0)7932 631 029

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